Prediction of Moisture Content and Moisture Gradient of An Overlaid Particleboard

Authors

  • Qinglin Wu
  • Otto Suchsland

Keywords:

Diffusion, modeling, overlays, sorption isotherm, substrate, warping, wood composite

Abstract

Equilibrium moisture contents (EMCs) and diffusion coefficients of a high pressure laminate (HPL) overlay, a wood particleboard (PB) substrate, and an HPL backer (BCK) were measured at different levels of relative humidity (RH). The EMCs as a function of RH were fitted to the Nelson's sorption isotherm. It was found that Nelson's model reproduced accurately the experimental data of these different materials. Over a given RH interval, the PB face layer had a smaller diffusion coefficient than the core layer. Diffusion coefficients for both PB face and core layers decreased with increase in moisture content (MC). For overlays, diffusion coefficients increased with MC for both HPL and HPL backer.

A model based on the diffusion theory was developed to predict MC and moisture distribution for a multi-ply wood composite panel. The model's prediction of the mean MC for a three-layer PB, a two-ply HPL+PB panel, and a three-ply HPL+ PB+BCK panel compared favorably with experimental data. Developments of asymmetric moisture distributions within the HPL+PB and HPL+PB + BCK laminates were demonstrated, and their implication for the panel's warping potential was discussed.

References

Burch, D. M., W. C. Thomas, and A. H. Fanney. 1992. Water vapor permeability measurements of common building materials. ASHRAE Transactions. 98:486-494.nCrank, J. 1965. Mathematics of diffusion. Oxford University Press. London. UK. 346 pp.nHeebink, D. M., and H. H. Haskell. 1962. Effect of heat and humidity on the properties of high-pressure laminates. Forest Prod. J. 12(11):542-548.nHong, X. 1994. Application of a linear visco-elastic plate theory to hygroscopic warping of laminates. Unpublished Ph.D dissertation. Michigan State University, East Lansing, MI. 205 pp.nIwashita, M., and A. M. Stashevski. 1963. The influence of physical properties of some Japanese particle-boards and high pressure decorative laminates on stability of overlaid boards. Bull. Japanese Govt. Forest Exp. Sta. Meguro. No. 215:1-37.nMcNatt, J. D., J. Youngquist, and T. Xin. 1992. Physical and mechanical properties of laminating materials. USDA Forest Service. U.S. Forest Products Laboratory, Madison, WI. Unpublished report.nNelson, R. M. 1983. A model for sorption of water vapor by cellulosic materials. Wood Fiber Sci. 15(1): 8-22.nNorris, C. B. 1964. Warpage of laminated materials due to change in moisture content. Appendix in: Heebink, B. G., E. W., Kuenzi, and A. C. Maki. Linear movement of plywood and flakeboards as related to the longitudinal movement of wood. USDA Forest Service Research Note FPL-073. U.S. Forest Products Laboratory, Madison, WI.nPress, W. R., B. P. Flannery, S. A. Teukolsky, and W. T. Vetterling. 1989. Numerical recipes. Cambridge University Press. New York, NY. 818 pp.nSiau, J. F. 1984. Transport processes in wood. Springer-Verlag. New York, NY. 245 pp.nSimpson, W.T. 1993. Determination and use of moisture diffusion coefficient to characterize drying of northern red oak (Quercus rubra). Wood Sci. Technol. 27:409-420.nStamm, A. J. 1959. Bound-water diffusion into wood in the fiber direction. Forest Prod. J. 9(1):27-32.nSuchsland, O. 1972. Linear hygroscopic expansion of selected commercial particleboards. Forest Prod. J. 22(11):28-32.nSuchsland, O., and J. D. McNatt. 1985. On the warping of laminated wood panels. Michigan State University. East Lansing, MI. 120 pp.nSuchsland, O., and G. E. Woodson. 1986. Fiberboard manufacturing practices in the United States. USDA Forest Service. Agri. Handbook No. 640. 263 pp.nSuchsland, O., Y. Feng, and D. Xu. 1993. The warping of laminated particleboard. Michigan State University. East Lansing, MI. 27 pp.nTong, Y., and O. Suchsland. 1993. Application of finite element analysis to panel warping. Holz Roh- Werkst. 51:55-57.n

Downloads

Published

2007-06-19

Issue

Section

Research Contributions