IMPACT OF THREE ALTERNATIVE SURFACING PROCESSES ON WEATHERING PERFORMANCE OF AN EXTERIOR WATER-BASED COATING
Keywords:
Black spruce wood, oblique cutting, face milling, helical planing, water-based coating, adhesion, weatheringAbstract
Oblique cutting, face milling, and helical planing were used to surface black spruce wood prior to the application of an exterior acrylic water-based coating. Surface characteristics were assessed using an environment scanning electron microscope and coating performance was evaluated through pull-off measurements before and after a 3-year natural weathering exposure. Microscopically, oblique-cut surfaces were smooth with plateau-like areas, had a low level of fibrillation and few open lumens. Face-milled surfaces were characterized by a high level of fibrillation and numerous open lumens that favor coating spreading and penetration. Helical-planed specimens had an intermediate level of fibrillation and number of open lumens. After coating application, oblique-cut and helical-planed surfaces presented similar overall visual quality, whereas face-milled samples had an irregular appearance that degraded their quality. As a result, the latter were subjected to erosion during weathering exposure which further degraded their overall quality as well as pull-off strength. More specifically, face-milled samples had a significant inferior pull-off strength both before and after weathering. Oblique-cut specimens yielded higher initial pull-off strength but were associated with higher adhesion loss. According to the results, helical planing reduces adhesion loss of the coating studied over a 3-year exposure to yield a superior pull-off strength after weathering. Therefore, surfaces having a certain level of fibrillation still firmly attached to the surface and open lumens are desirable to increase mechanical anchorage of coating on black spruce wood surfaces.
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